Arthroscopic resection device

ABSTRACT

The present disclosure relates to an arthroscopic resection device. The device includes an outer member including a hub, an inner member including a hub, the inner member housed within the outer member, a tube coupled to the outer member, and means for allowing longitudinal movement of the outer member relative to the inner member, the means coupled to the tube. A method of tissue repair and other arthroscopic resection devices are also disclosed.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 13/397,000 entitled “Arthroscopic Resection Device,” filed Feb. 15, 2012, which claims the priority benefit of U.S. Provisional Patent Application No. 61/442,961 filed Feb. 15, 2011, U.S. Provisional Patent Application No. 61/545,345 filed Oct. 10, 2011, and U.S. Provisional Patent Application No. 61/567,577 filed on Dec. 6, 2011. The disclosures of each of the foregoing applications are hereby incorporated by reference in their entirety.

TECHNICAL FIELD

The present disclosure relates to arthroscopic resection devices in general and, specifically, to an arthroscopic resection device having an adjustable outer member.

BACKGROUND

Arthroscopic resection devices spin about their axes at high rates. So that tissue surrounding a surgical area does not become inadvertently resected, some of these devices have an outer member that partially covers the working end. The drawback to this is that the outer member can occasionally get in the way of a surgeon's line of site potentially changing the surgeon's perception of how much tissue is being removed. Currently, the options for dealing with this include the use of a shorter length outer member, the use of several devices during the surgical procedure, or the use of a device that can be used with interchangeable outer members of different lengths. The drawbacks to this are limited resection capability due to the concern of inadvertently resecting surrounding tissue, increased costs due to having to open multiple resection devices per case, and the potential for damaging the cutting surface of the working end when replacing the outer members.

Therefore, a resection device that allows for a change in the location of the outer member relative to the inner member in an easier, less costly manner during surgery is needed.

SUMMARY

In an aspect, the present disclosure relates to an arthroscopic resection device. The device includes an outer member including a hub, an inner member including a hub, the inner member housed within the outer member, a tube coupled to the outer member, and means for allowing longitudinal movement of the outer member relative to the inner member, the means coupled to the tube.

In an embodiment, a distal end of the tube includes threads and a proximal end of the tube includes a slot. In another embodiment, a pin is coupled to the outer member, the pin housed within the slot. In yet another embodiment, the proximal end of the tube is partially housed within the hub of the outer member. In a further embodiment, the inner member includes a burr. In yet a further embodiment, the outer member is movable along a length of the device. In an embodiment, the burr includes a flat end. In another embodiment, the outer member includes detents.

In another aspect, the present disclosure relates to a method of tissue repair. The method includes providing an arthroscopic resection device including an outer member including a hub, an inner member including a burr and a hub, the inner member housed within the outer member, a tube coupled to the outer member, and means for allowing longitudinal movement of the outer member coupled to the tube; actuating the means to move the outer member relative to the inner member, and operating the device to repair tissue.

In an embodiment, moving the outer member relative to the inner member allows for a portion of the burr to be covered by the outer member or none of the burr to be covered by the outer member. In another embodiment, a distal end of the tube includes the threads and a proximal end of the tube includes a slot. In yet another embodiment, a pin is coupled to the outer member, the pin housed within the slot. In a further embodiment, the proximal end of the tube is partially housed within the hub of the outer member. In yet a further embodiment, the outer member is movable along a length of the device. In an embodiment, the burr includes a flat end. In another, embodiment, the tissue is an acetabulum. In another embodiment, the outer member includes detents. In yet another embodiment, the means includes threads in engagement with threads of the tube.

In an embodiment, the means includes a lever. In another embodiment, the means includes a slidable button. In yet another embodiment, the means includes a ratchet.

Further areas of applicability of the present disclosure will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the disclosure, are intended for purposes of illustration only and are not intended to limit the scope of the disclosure.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which are incorporated in and form a part of the specification, illustrate the embodiments of the present disclosure and together with the written description serve to explain the principles, characteristics, and features of the disclosure. In the drawings:

FIG. 1 shows a side view of the arthroscopic resection device of the present disclosure.

FIG. 2 shows a side view of the arthroscopic resection device of FIG. 1 without the knob or the latch.

FIG. 3 shows side view of the arthroscopic resection device of FIG. 1 without the knob.

FIG. 4 shows a side view of the arthroscopic resection device of FIG. 1 with none of the burr covered.

FIG. 5 shows a side view of the arthroscopic resection device of FIG. 1 having a flat burr.

FIG. 6 shows an enlarged view of the flat burr of FIG. 5.

FIG. 7 shows a top view of an alternative embodiment of the arthroscopic resection device of the present disclosure with the ratchet in a non-activated position.

FIG. 8 shows a cross-sectional side view of the arthroscopic resection device of FIG. 7.

FIG. 8A is an enlarged view of the ratchet as shown in FIG. 8.

FIG. 9 shows another top view of the alternative embodiment of the arthroscopic resection device of FIG. 7 with the ratchet in an activated position.

FIG. 10 shows a cross-sectional side view of the arthroscopic resection device of FIG. 9.

FIG. 10A shows an enlarged view of the ratchet as shown in FIG. 10.

FIG. 11 shows yet another top view of the alternative embodiment of the arthroscopic resection device of FIG. 7 with the ratchet in an activated position.

FIG. 12 shows a cross-sectional side view of the arthroscopic resection device of FIG. 11.

FIG. 12A shows an enlarged view of the ratchet as shown in FIG. 12.

FIG. 13 shows a top view of another alternative embodiment of the arthroscopic resection device of the present disclosure with the lever in a non-activated position.

FIG. 14 shows a cross-sectional side view of the arthroscopic resection device of FIG. 13.

FIG. 14A is an enlarged view of the ratchet as shown in FIG. 14.

FIG. 15 shows another top view of the alternative embodiment of the arthroscopic resection device of FIG. 13 with the lever in an activated position.

FIG. 16 shows a cross-sectional side view of the arthroscopic resection device of FIG. 15.

FIG. 16A shows an enlarged view of the lever as shown in FIG. 16.

FIG. 17 shows yet another top view of the alternative embodiment of the arthroscopic resection device of FIG. 13 with the ratchet in an activated position.

FIG. 18 shows a cross-sectional side view of the arthroscopic resection device of FIG. 17.

FIG. 18A shows an enlarged view of the ratchet as shown in FIG. 18.

FIG. 19 shows a top view of yet another alternative embodiment of the arthroscopic resection device of the present disclosure with the slidable button in a non-activated position.

FIG. 20 shows a cross-sectional side view of the arthroscopic resection device of FIG. 19.

FIG. 20A is an enlarged view of the ratchet as shown in FIG. 20.

FIG. 21 shows another top view of the alternative embodiment of the arthroscopic resection device of FIG. 19 with the slidable button in an activated position.

FIG. 22 shows a cross-sectional side view of the arthroscopic resection device of FIG. 21.

FIG. 22A shows an enlarged view of the slidable button as shown in FIG. 22.

FIG. 23 shows yet another top view of the alternative embodiment of the arthroscopic resection device of FIG. 19 with the ratchet in an activated position.

FIG. 24 shows a cross-sectional side view of the arthroscopic resection device of FIG. 23.

FIG. 24A shows an enlarged view of the slidable button as shown in FIG. 24.

FIG. 25 shows a cross-sectional front view of the slidable button of the arthroscopic resection device of FIG. 19.

DETAILED DESCRIPTION

The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the disclosure, its application, or uses.

FIGS. 1-4 show the arthroscopic resection device 10 of the present disclosure and components thereof. The device 10 includes an inner member 11, an outer member 12, a tube 13, and a means 14 for allowing longitudinal movement of the outer member 12 relative to the inner member 11. For the purposes of FIGS. 1-4, the means is a knob. The inner member 11 is in a tubular form and includes a distal end 11 a and a proximal end 11 b. Coupled to the distal end 11 a is a burr 11 c and coupled to the proximal end 11 b is a hub 11 d. The burr 11 c includes flutes 11 e, which are used to cut tissue. The distal end 11 a also includes an opening (not shown) through which cut tissue enters during surgery, as will be further described below. The hub 11 d of the proximal end 11 b includes a through hole 11 f having two openings 11 g and a drive tang 11 h, which, during use, is coupled to a drive shaft of a motor drive unit. The motor drive unit also includes a vacuum source, which draws cut tissue through the inner member 11, through the hole 11 f and openings 11 g, and out of the device 10. The inner member 11, its components, and its method of use with a motor drive unit during surgery are further described in U.S. Pat. No. 5,871,493, the disclosure of which is incorporated herein by reference in its entirety.

The outer member 12 includes an open distal end 12 a and a proximal end 12 b. Coupled to the proximal end 12 b is a hub 12 c. The hub 12 c includes a hole 12 d on each side of the hub 12 c. As shown in FIG. 2, a pin 15 is housed within the holes 12 d and the outer member 12. The hub 12 c includes a latching mechanism 16 coupled to the hub 12 c. As shown in FIGS. 1-4, the inner member 11 is disposed within the outer member 12. The latching mechanism 16 couples the hub 12 c, and therefore the device 10, to the motor drive unit when the device 10 is placed within the motor drive unit. The latching mechanism 16 and its method of use with a motor drive unit are further described in the '493 patent.

The tube 13 includes a distal end 13 a and a proximal end 13 b. The distal end 13 a includes threads 13 c and the proximal end 13 b includes a slot 13 d on each side of the tube 13. The tube 13 is disposed over the outer member 12 and at least a portion of the proximal end 13 b is housed within the hub 12 c such that at least portions of the pin 15 are housed within the slots 13 d.

The knob 14 includes fingers 14 a and an internal thread (not shown). The knob 14 is disposed on the outer member 12 such that the fingers 14 a are coupled to the latching mechanism 16 and the internal threads engage with the threads 13 c of the tube 13. Due to engagement of the internal threads with threads 13 c and the coupling of the tube 13 and the outer member 12, rotation of the knob 14 allows for movement of the tube 13 along a longitudinal axis of the device 10, and therefore the outer member 12, proximally towards the knob 14. Movement of the outer member 12 continues until portions 13 d′ of the slots 13 d come into contact with the pin 15.

FIG. 1 shows the location of the distal end 12 a of the outer member 12 prior to axial movement of the outer member 12 proximally towards the knob 14. As is shown in FIG. 1, at least a portion of the burr 11 c is covered by the outer member 12. FIG. 4 shows the location of the distal end 12 a of the outer member 12 after full proximal axial movement of the outer member 12 has occurred. Full proximal axial movement of the outer member 12 refers to when portions 13 d′ of the slots 13 d come into contact with the pin 15 and no further axial movement of the tube 13, and therefore axial movement of the outer member 12, can occur proximally towards the knob 14. As shown in FIG. 4, none of the burr 11 e is covered by the outer member 12 after full axial movement of the outer member 12 has occurred. Rotation of the knob 14 in the opposite direction causes the tube 13 and the outer member 12 to move distally back towards the burr 11 c until the distal end 12 a of the outer member 12 has returned to the location desired by the surgeon, such as the location of the outer member 12 shown in FIG. 1.

The latching mechanism 16 includes detents 16 a. At least one of the fingers 14 a includes a tab (not shown) that fits within the detents 16 a. The detents 16 a can be used to define discrete positions or locations for the outer member 12. For example, no proximal axial movement of the outer member 12, partial proximal axial movement of the outer member 12, and full proximal axial movement of the outer member 12.

Prior to a tissue repair procedure, the user, such as a surgeon, may set the distal end 12 a of the outer member 12 at the desired location. The surgeon then places the device 10 within the surgical area and operates the device 10 to repair tissue. During the procedure, the surgeon may change the location of the distal end 12 a of the outer member 12 according to their liking. For example, the surgeon may position the distal end 12 a of the outer member 12 around the distal end 11 a of the inner member 11 and the burr lie when protection of tissue surrounding the surgical area is desired. When protection of surrounding tissue is no longer a necessity, the surgeon may retract the outer member 12 axially to move the distal end 12 a of the outer member 12 away from the burr 11 c. No longer will the use of several devices during the surgical procedure or a device that can be used with interchangeable outer members of different lengths, as discussed above, be needed.

FIGS. 5 and 6 show a burr 21 c having a flat end 21 c′. Unlike the burr 11 e shown in FIGS. 1-4, burr 21 c has a flat end, whereas burr 11 e has a rounded end. Burr 21 c is useful in surgical procedures, such as acetabuloplastics, otherwise known as rim trim procedures, whereby a flat surface is created on the rim of the acetabulum with one pass of the burr 21 c, rather than multiple passes with a round end burr, such as burr 11 c. Burr 11 c tends to leave a “valley” that has to have its edges removed in a perpendicular plane. The use of burr 21 c would prevent the creation of these valleys and therefore the additional edge removal procedure.

Rather than using a tube and knob to allow for longitudinal movement of the outer member, other components may be used. FIGS. 7-12A show the use of a ratchet 104 with a tube 103. Similar to tube 13, tube 103 includes a distal end 103 a and a proximal end 103 b. The distal end 103 a includes teeth 103 c extending along at least a portion of the distal end 103 a. The ratchet 104, which is coupled to the hub 102 c via the use of a pin 107, includes a proximal end 104 a and a distal end 104 b. The distal end 104 b includes gears 104 c that engage the teeth 103 c. When the ratchet 104 is located in a non-activated position, such as shown in FIG. 8, the distal end 102 a of the outer member 102 is located in a position relative to the distal end 101 a of the inner member 101 and the burr 101 c as shown in FIGS. 7 and 8. Activating the ratchet 104, such as shown in FIGS. 10 and 12, moves the outer member 102 axially such that the distal end 102 a of the outer member 102 is located in a position relative to the distal end 101 a of the inner member 101 and the burr 101 c, as shown in FIGS. 9 and 11.

Full distal axial movement of the outer member 102, such that no further movement of the outer member 102 can occur distally towards the burr 101 c, is shown in FIGS. 9 and 10, whereas full proximal movement of the outer member 102, such that no further movement of the outer member 102 can occur proximally towards the hub 101 d, is shown in FIGS. 11 and 12. It is within the scope of this disclosure that the ratchet 104 may be activated to move the outer member 102 distally to locate the distal end 102 a of the outer member 102 relative to the burr 101 c between where the distal end 102 a is located in FIGS. 11 and 12 and where the distal end is located in FIGS. 9 and 10. Likewise, it is within the scope of this disclosure that the ratchet 104 may be activated to move the outer member 102 proximally to locate the distal end 102 a of the outer member 102 relative to the burr 101 c between where the distal end 102 a is located in FIGS. 9 and 10 and where the distal end 102 a is located in FIGS. 11 and 12.

FIGS. 13-18A show the use of a lever 1004 with a tube 1003. Similar to tube 103, tube 1003 includes a distal end 1003 a and a proximal end 1003 b. The distal end 1003 a includes a groove 1003 c. The lever 1004, which is coupled to the hub 1002 c via the use of a pin 1007, includes a proximal end 1004 a and a distal end 1004 b. The distal end 1004 b engages the groove 1003 c. When the lever 1004 is located in a non-activated position, such as shown in FIG. 14, the distal end 1002 a of the outer member 1002 is located in a position relative to the distal end 1001 a of the inner member 1001 and the burr 1001 c as shown in FIGS. 13 and 14. Activating the lever 1004, such as shown in FIGS. 16 and 18, moves the outer member 1002 axially such that the distal end 1002 a of the outer member 1002 is located in a position relative to the distal end 1001 a of the inner member 1001 and the burr 1001 c, as shown in FIGS. 15 and 17.

Full distal axial movement of the outer member 1002, such that no further movement of the outer member 1002 can occur distally towards the burr 1001 c, is shown in FIGS. 15 and 16, whereas full proximal movement of the outer member 1002, such that no further movement of the outer member 1002 can occur proximally towards the hub 1001 d, is shown in FIGS. 11 and 12. It is within the scope of this disclosure that the lever 1004 may be activated to move the outer member 1002 distally to locate the distal end 1002 a of the outer member 1002 relative to the burr 1001 c between where the distal end is located in FIGS. 17 and 18 and where the distal end is located in FIGS. 15 and 16. Likewise, it is within the scope of this disclosure that the lever 1004 may be activated to move the outer member 1002 proximally to locate the distal end 1002 a of the outer member 1002 relative to the burr 1001 c between where the distal end 1002 a is located in FIGS. 15 and 16 and where the distal end 1002 a is located in FIGS. 17 and 18.

Instead of being located on the outer member 1002, the lever 1004 may be located on a handpiece that the outer member 1002 is connected to and allow for direct or indirect movement of the outer member 1002.

FIGS. 19-25 show the use of a slidable button 10004 with a tube 10003. Similar to tubes 103 and 1003, tube 10003 includes a distal end 10003 a and a proximal end 10003 b. The distal end 10003 a includes a tab 10003 c housed within an opening 10004 d of the button 10004. Disposed around the tab 10003 c and located between the button 10004 and the tube 10003 is a spring 10008. As shown in FIG. 25, the button 10004 includes a top portion 10004 a, a bottom portion 10004 b, and middle portion 10004 c. The top portion and bottom portion 10004 a, 10004 b both have larger diameters than the middle portion 10004 c. When the slidable button 10004 is located in a non-activated position, such as shown in FIG. 20, the distal end 10002 a of the outer member 10002 is located in a position relative to the distal end 10001 a of the inner member 10001 and the burr 10001 c as shown in FIGS. 19 and 20. In the non-activated position, the sides 10004 b′ of the bottom portion 10004 b are located within one of the grooves 10002 c′ of the outer member hub 10002 c. Activating the button 10004 requires applying downward pressure on the top portion 10004 a so as to depress the button 10004, thereby causing the spring 10008 to compress. The button 10004 is then moved axially along the hub 10002 c, thereby causing the outer member 10002 to move axially. Once the distal end 10002 a of the outer member 10002 is at the location desired by the user and the bottom portion 10004 b is aligned with one of the grooves 10002 c′, downward pressure on the button 10004 is released by the user and decompression of the spring 10008 causes upward movement of the button 10004 and location of the bottom portion sides 10004 b′ in the groove 10002 c′. Having the bottom portion 10004 b′ housed within the grooves 10002 c′ substantially reduces the possibility of inadvertent axial movement of the outer member 10002 by the user.

The button 10004 is shown in FIGS. 19-20 and 20A in its non-activated position. In this position, the distal end 10002 a of the outer member 10002 a is located relative to the burr 10001 c, as shown. Full distal axial movement of the outer member 10002, such that no further movement of the outer member 10002 can occur distally towards the burr 10001 e, is shown in FIGS. 23 and 24, whereas full proximal movement of the outer member 10002, such that no further movement of the outer member 10002 can occur proximally towards the hub 10001 d, is shown in FIGS. 21 and 22. It is within the scope of this disclosure that the button 10004 may be activated to move the outer member 10002 distally to locate the distal end 10002 a of the outer member 10002 relative to the burr 1000 k between where the distal end 10002 a is located in FIGS. 23 and 24 and where the distal end 10002 a is located in FIGS. 21 and 22. Likewise, it is within the scope of this disclosure that the button 10004 may be activated to move the outer member 10002 proximally to locate the distal end 10002 a of the outer member 10002 relative to the burr 10001 c between where the distal end 10002 a is located in FIGS. 21 and 22 and where the distal end 10002 a is located in FIGS. 23 and 24.

Alternatively, a slidable button, such as slidable button 10004, may be located on the handpiece to allow for longitudinal movement of the outer member 10002. It is also possible for the outer member 12 to have threads on its outer surface that engage threads on a handpiece. The threadable connection between the handpiece and the outer member 12 would allow for longitudinal movement of the outer member 12 via rotation of the outer member 12. Finally, instead of the outer member 12, 102, 1002, 10002 moving longitudinally relative to the inner member 11,101,1001,10001, it is possible for the outer member 12,102,1002,10002 to be fixed and the inner member 11,101,1001,10001 to translate longitudinally relative to the outer member 12, 102, 1002, 10002. This may be done via a connection between the handpiece and the inner member 11,101,1001,10001, as descried above, or by other means known to one of skill in the art.

As various modifications could be made to the exemplary embodiments, as described above with reference to the corresponding illustrations, without departing from the scope of the disclosure, it is intended that all matter contained in the foregoing description and shown in the accompanying drawings shall be interpreted as illustrative rather than limiting. Thus, the breadth and scope of the present disclosure should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims appended hereto and their equivalents. 

What is claimed is:
 1. An arthroscopic resection device comprising: an outer member including a hub; an inner member including a hub, the inner member housed within the outer member; a tube coupled to the outer member; and means for allowing longitudinal movement of the outer member relative to the inner member, the means coupled to the tube.
 2. The arthroscopic resection device of claim 1 wherein a distal end of the tube includes threads and a proximal end of the tube includes a slot.
 3. The arthroscopic resection device of claim 2 wherein a pin is coupled to the outer member, the pin housed within the slot.
 4. The arthroscopic resection device of claim 2 wherein the proximal end of the tube is partially housed within the hub of the outer member.
 5. The arthroscopic resection device of claim 1 wherein the inner member includes a burr.
 6. The arthroscopic resection device of claim 1 wherein the outer member is movable along a length of the device.
 7. The arthroscopic resection device of claim 5 wherein the burr includes a flat end.
 8. A method of tissue repair comprising: providing an arthroscopic resection device comprising an outer member including a hub, an inner member including a burr and a hub, the inner member housed within the outer member, a tube coupled to the outer member, and means for allowing longitudinal movement of the outer member coupled to the tube; actuating the means to move the outer member relative to the inner member; and operating the device to repair tissue.
 9. The method of claim 8 wherein moving the outer member relative to the inner member allows for a portion of the burr to be covered by the outer member or none of the burr to be covered by the outer member.
 10. The method of claim 8 wherein a distal end of the tube includes threads and a proximal end of the tube includes a slot.
 11. The method of claim 10 wherein a pin is coupled to the outer member, the pin housed within the slot.
 12. The method of claim 10 wherein the proximal end of the tube is partially housed within the hub of the outer member.
 13. The method of claim 8 wherein the outer member is movable along a length of the device.
 14. The method of claim 8 wherein the burr includes a flat end.
 15. The method of claim 14 wherein the tissue is an acetabulum.
 16. The method of claim 8 wherein the outer member includes detents.
 17. The arthroscopic resection device of claim 1 wherein the outer member includes detents.
 18. The arthroscopic resection device of claim 2 wherein the means includes threads in engagement with threads of the tube.
 19. The method of claim 8 wherein the means includes threads in engagement with threads of the tube.
 20. The arthroscopic resection device of claim 1 wherein the means includes a lever.
 21. The arthroscopic resection device of claim 1 wherein the means includes a slidable button.
 22. The arthroscopic resection device of claim 1 wherein the means includes a ratchet. 